: Anti Theft Cable 2.4M Black 7×19 4.0mm/5.6mm G316 Stainless Steel ##

Description

Anti Theft Wire 2.4M Black Coated 7X19 4.0mm/5.6mm G316 Stainless Steel

Materials per wire:

1. 1 x 6.0mm Aluminium Round Swage Sleeve
2. 1 x 6.0mm Oval Aluminium Swage Sleeve
3. 1 x 55mm Length of Black 16.0mm 4:1 Double Wall Adhesive Heat Shrink Tubing.
4. Blank of Black Coated 7X7 4.0mm/5.6mm G316 Stainless Steel

Construction:

1. Cut Wire Blanks of Black Coated 7X7 4.0mm/5.6mm G316 Stainless Steel where T2T Target length is 2.4M
2. The Soft Eye uses up 71mm to bottom of uncrimped Oval Sleeve (relaxed in ‘natural shape’) to the outside edge when creating Soft Eye and wire needs to extend past from the front of the swage sleeve by 157mm to complete the “soft eye”
3. Cut blanks to 2486mm = 2400 – (71mm) + (157mm)
4. Slip the 16.0 mm Black 4:1 Heat Shrink over one end of the blank
5. Use the 6.0mm Oval Aluminium Swage Sleeve to hold the Soft Eye formed to length, allowing 0.0mm of wire to protrude on the backside of the swage sleeve
6. Using the Crimping jaws are from 240 – hex shape for 6.0mm stainless steel fittings in the Hydraulic Bench Press and press the oval swage sleeve to ~3000PSI
7. Slide the Heat Shrink over the (now) hexagonal swage sleeve forming the loop and change ends
8. Use the 6.0mm Round Aluminium Swage Sleeve to place an end stop on the other end, allowing 0.0mm of wire to protrude on the backside of the swage sleeve (if the fit is not ‘snug’, you may need to ‘crimp’ the round swage to hold it in place for the next step.
9. Using the Crimping jaws are from 240 – hex shape for 6.0mm stainless steel fittings in the Hydraulic Bench Press and press the round swage sleeve to ~3000PSI
10. Apply heat using a Heat Gun to the Heat Shrink Tubing covering the swage for the soft eye to complete the wire.