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Swaging Dimensions

Valid Swaging Dimensions

People often question whether or not a swaged connection is ‘proper’

so here is the table to determine if the connection would pass inspection…

Valid Swaging Dimensions
Stainless Steel Fitting
Wire Diameter Before Swaging After Swaging
Outside Diameter Inside Diameter Outside Diameter Pocket Depth Outside Diameter
Metric Imperial in mm (+/- 0.2mm) in mm (+/- 0.1) in mm (+/- 1.5) in mm
2.0 1/16″ 2.2 5.5 32.0 4.70 – 4.82
2.5 3/32″ 2.8 5.5 32.0 4.70 – 4.82
3.0 3.8 6.5 38.0 5.44 – 5.56
3.2 1/8″ 3.8 6.5 38.0 5.44 – 5.56
4.0 5/32″ 4.4 7.7 45.0 6.23 – 6.35
4.8 3/16″ 5.3 9.0 51.0 7.83 – 7.95
5.0 5.5 10.0 51.0 7.83 – 7.95
5.5 7/32″ 5.8 10.8 59.0 9.35 – 9.50
6.0 6.5 12.4 64.0 10.95 – 11.12
6.4 1/4″ 6.8 12.6 64.0 10.95 – 11.12
7.0 9/32″ 7.5 14.2 70.0 12.50 – 12.70
8.0 5/16″ 8.4 16.0 83.0 14.07 – 14.30
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