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Cordless Hydraulic Swager EP Series

This Light Weight Professional Level Battery Powered Hydraulic Swager is a fast little beauty that works for hydraulically swaging G316 Stainless Steel Wire Rope in architectural applications. It has 2 speed compression and a pre-set safety valve for perfect (cold) pressure welds every time.

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Description

This Battery Powered Cordless 5.5T Hydraulic Swager lets you swage all day long with replaceable 18V Lithium Ion battery packs (Makita compatible). Our EP Series Hydraulic Swaging Tool generates the equivalent of a MASSIVE 64 Tons / in2 with its dies and is industry fabrication quality and IMHO – one of the best hand tools around. Even though its 5.5T at the head, because the dies have a smaller area/width, it works like a charm. As well, this tool also has the improved lever shafts secured with an adjustable “Lock On” pressure dial – made stronger to last longer.

Our specially hardened Dies are what are required to ‘swage’ a ferrule or stainless steel fitting. These dies are sold either individually or in a set. Standard generic dies are hexagonally shaped and work on stainless steel fittings suiting up to 4mm wire rope. Special Order Dies are available in two shapes that suits

  • crimping of hourglass swages (up to 6mm) and
  • swaging Nicopress type Oval Swages (up to 4mm).

Application: This Battery Powered Hydraulic Swager generates 5.5 Tons ‘at the head’ – which means when the area of the dies is considered – the effective pressure is 64 Tons per square inch or over 120,000 lbs per square inchor over 890,000 KPa.That is enormous and has the ability to “pressure weld” the fittings into the wire rope.

To manage this pressure, this tool has a ‘pre-set’ pressure valve to every swage is perfect and achieved at the same pressure. It also works as a safety valve so that you don’t inadvertently damage the tool. An advanced-retract control for the ram is located in the moveable handle. Once the pre-set pressure is achieved, there is an audible bypass sound and the jaws retract.

As well, 2 Speed Compression is afforded by an internal valve automatically shifts from the low pressure pump stage to the high pressure compression stage. This provides our Rapid Advance Feature. The switch occurs with a smooth transition at the point of contact with a fitting.

Full visibility of the working area is afforded by the narrow, 180° swivel “C” head, making it easy to position the dies on the fitting and scissor jaws make for rapid use.

Features & Benefits:

  • Light One Handed operation with Rapid Advance.
  • Ergonomically balanced for all day use
  • Hardened Tool Steel Swaging Dies  for consistent perfect swaging every single time!
  • Weather resistance housing
  • Dies lock in place
  • Specifically designed for overhead applications
  • Shock-proof design with ergonomic handles to eliminate vibration
  • Rubberized ergonomic handles make it easier to use for extended periods
  • Scissor type jaws for easy die exchange and cable insertion

Specifications:

  • Overall size of the tool (177mm x 77 x 404) provides maneuverability and vision of work space
  • Weight 3.4kg
  • Jaw Spread 3.0mm
  • Ram Stroke 16mm
  • Recommended for Stainless Fittings suiting 2.4mm to 4.0mm Wire rope.
  • Force of tool – 64 Tons / in2 with GH-8 EP Series Dies
  • Lithium Ion Battery Voltage 18V
  • Charge Time 2hrs
  • Battery Capacity 4.0Ah std(upgradeable to 6.5Ah batteries).

Options

Full Kit – Tool/Case + GH Die Set + Charger/Batteries

  • 1 – LCW Cordless Hydraulic Swager EP Series
  • 1 – Clip Lock Plastic Molded Case
  • 1 Generic Hex Die Set (GH8, GH10, GH16, GH25, GH35, GH50, GH70, GH95, GH120, GH 150, GH185, GH240)
  • 2 – 4Ah 18V Lithium Ion Batteries (Makita compatible)
  • 1 – Mains 240V Battery Charger

Skin Kit – Tool/Case + GH Die Set

  • 1 – LCW Cordless Hydraulic Swager EP Series
  • 1 – Clip Lock Plastic Molded Case
  • 1 Generic Hex Die Set (GH8, GH10, GH16, GH25, GH35, GH50, GH70, GH95, GH120, GH 150, GH185, GH240)

Skin – Tool/Case

  • 1 – LCW Cordless Hydraulic Swager EP Series
  • 1 – Clip Lock Plastic Molded Case
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