: Safety Wire SESE 2.0M 3.2mm/4.8mm Clear 7×7 G316 Stainless Steel ##

$0.00 Inc GST

SKU: 88407 Category:

Description

Safety Wire SESE 2.0M 3.2mm/4.8mm Clear 7×7 G316 Stainless Steel

Materials per wire:

  1. 2 x 5.0mm Oval Aluminium Swage Sleeve
  2. 2 x 50mm Length of Clear 12.0mm 4:1 Double Wall Adhesive Heat Shrink Tubing.
  3. Blank of Clear PVC Coated 3.2mm/4.8mm 7×7 G316 Stainless Steel Wire Rope

Construction:

  1. Cut Wire Blanks of Clear PVC Coated 3.2mm/4.8mm 7×7 G316 Stainless Steel Wire Rope where T2T Target length is 2.0M
  2. The Soft Eye uses up 71mm to bottom of uncrimped Oval Sleeve (relaxed in ‘natural shape’) to the outside edge when creating Soft Eye and wire needs to extend past from the front of the swage sleeve by 157mm to complete the “soft eye”
  3. Cut blanks to 2172mm = 2000 – (2*71mm) + (2*157mm)
  4. Slip both pieces of the Heat Shrink over one end of the blank
  5. Use the 5.0mm Oval Aluminium Swage Sleeve to hold the Soft Eye formed to length, allowing 0.0mm of wire to protrude on the backside of the swage sleeve
  6. Using the C Shaped Head and dies from 240 – round shape for 5.0mm Oval Swages in the Hydraulic Bench Press and press the oval swage sleeve to ~3000PSI – repeat for both ends.
  7. Slide the Heat Shrink over the (now) round swage sleeve forming the loop and change ends
  8. Apply heat using a Heat Gun to the Heat Shrink Tubing covering the swage for the soft eye to complete the wire.